Crane Axle 40-Spline Drive Flange Kit - 05+ Super Duty Dana 60
CA01053
The Crane Axle 40-Spline Drive Flange Kit for 2005+ Ford Super Duty Dana 60 provides a solid drive connection between a compatible 40-spline outer axle shaft and the Super Duty unit-bearing wheel end. Designed for dedicated off-road axle builds, the alloy steel drive pucks replace the factory-style selectable hub components with a simple, permanently engaged drive flange system built for rock crawlers, rock bouncers, trail buggies, and other high-load applications.
The 40-spline design gives builders a large, strong spline interface at the outer wheel end while eliminating the internal engagement mechanism found in a locking hub. Each kit is machined and assembled in the USA and finished with black-anodized 6061-T6 aluminum caps to protect the wheel-end assembly and provide a clean finished installation.
Includes:
- (2) Crane Axle 40-Spline Alloy Steel Drive Pucks
- (2) 6061-T6 Aluminum Drive Flange Caps
- O-Rings
- Installation Hardware
Specifications
| Specification | Details |
|---|---|
| Manufacturer | Crane Axle |
| Product Type | Drive Flange Kit |
| Axle Platform | 2005+ Ford Super Duty Dana 60 |
| Axle Position | Front |
| Outer Axle Spline Count | 40-Spline |
| Wheel End Type | Super Duty Unit Bearing |
| Drive Puck Material | High-Strength Alloy Steel |
| Cap Material | 6061-T6 Aluminum |
| Cap Finish | Black Anodized |
| Engagement Type | Permanent / Non-Selectable |
| Manufacturing | Machined & Assembled in the USA |
| Quantity | Complete Kit for Both Wheel Ends |
Fitment
| Year | Make | Model | Axle Application |
|---|---|---|---|
| 2005+ | Ford | F-250 Super Duty | Dana 60 Front Axle |
| 2005+ | Ford | F-350 Super Duty | Dana 60 Front Axle |
Fitment Notes:
- Designed for 2005+ Ford Super Duty Dana 60 front axle wheel ends.
- Requires compatible 40-spline outer axle shafts.
- Designed around the Super Duty unit-bearing wheel-end configuration.
- Replaces the selectable hub engagement system with a permanently engaged drive flange.
- Not a conversion for a stock 35-spline outer axle shaft.
- Verify outer axle spline count, unit bearing, axle shaft, and wheel-end configuration before ordering.
- Commonly used with upgraded aftermarket axle shafts in custom Dana 60 builds.
FAQ
What does a drive flange do on a Dana 60?
A drive flange creates a solid connection between the outer axle shaft and wheel hub. Unlike a selectable locking hub, there is no lock or unlock position—the axle shaft remains mechanically connected to the wheel end.
Why use drive flanges instead of locking hubs?
Drive flanges eliminate the internal locking mechanism found in selectable hubs. For dedicated off-road vehicles that do not need to disconnect the front axle at the wheel, the simpler design removes unnecessary engagement components from the wheel end.
Does this kit work with stock Super Duty axle shafts?
This kit requires compatible 40-spline outer axle shafts. It is not designed to convert a stock outer axle shaft to 40-spline by itself.
Why upgrade to a 40-spline outer axle shaft?
A 40-spline outer provides a larger spline interface at the wheel end for axle systems built around upgraded 40-spline shafts. This is particularly useful in high-load off-road applications running large tires, lockers, low gearing, and high-horsepower drivetrains.
Are these drive flanges always engaged?
Yes. Drive flanges provide a permanent mechanical connection between the outer axle shaft and wheel end. They do not have a selectable free or locked position like manual locking hubs.
