Yukon Dana Super 60 Master Overhaul Kit - Super Duty
YUKYK D60-SUP
The Dana Super 60 Master Overhaul Kit provides the bearings, races, seals, shims, and setup components needed to rebuild the front differential in compatible Ford Super Duty trucks. Designed for Dana Super 60 front axles, this complete kit helps restore proper carrier preload, pinion preload, backlash, sealing, and long-term gear reliability.
Dana Super 60 front axles are commonly used in heavy-duty towing, commercial hauling, oversized tire applications, and off-road builds where the front differential is exposed to increased load, steering stress, and driveline angle. Using matched Timken bearings and fresh setup components during a rebuild helps support quiet operation, consistent gear contact, and dependable service life.
Includes:
- Carrier Bearings and Races
- Pinion Bearings and Races
- Pinion Seal
- Two-Piece Inner Axle Seals
- Complete Shim Kit
- Ring Gear Bolts
- Pinion Nut
- Crush Sleeve
- Oil Baffles and Slingers
- Thread Locker
- Gear Marking Compound with Brush
- Differential Gasket
Specifications
| Specification | Details |
|---|---|
| Product Type | Master Differential Overhaul Kit |
| Axle Application | Dana Super 60 Front Differential |
| Vehicle Platform | Ford Super Duty 4WD |
| Axle Spline Compatibility | 35-Spline Front Axle Applications |
| Bearing Brand | Timken |
| Carrier Bearings and Races | Included |
| Pinion Bearings and Races | Included |
| Pinion Seal | Included |
| Inner Axle Seals | Two-Piece Seals Included |
| Shim Kit | Complete Setup Shim Kit Included |
| Ring Gear Bolts | Included |
| Crush Sleeve | Included |
| Setup Materials | Thread Locker and Gear Marking Compound Included |
| Axle Position | Front |
Fitment
| Make | Model | Year Range | Axle Application |
|---|---|---|---|
| Ford | F-250 Super Duty | 2002–2015 | Dana Super 60 Front Axle |
| Ford | F-350 Super Duty | 2002–2015 | Dana Super 60 Front Axle |
| Ford | F-450 Super Duty | 2004–2014 | Dana Super 60 Front Axle |
| Ford | F-550 Super Duty | 2004–2013 | Dana Super 60 Front Axle |
Fitment Notes:
- Fits Dana Super 60 front axle applications only.
- Designed for 35-spline front differential configurations.
- Includes two-piece inner axle seals.
- Intended for 4WD Ford Super Duty applications.
- Verify axle model, spline count, bearing dimensions, and year-specific fitment before ordering.
- Professional differential setup is recommended.
FAQ
Why use a master overhaul kit?
A master overhaul kit provides the major wear components and setup hardware needed for a complete differential rebuild. This helps prevent old bearings, seals, or one-time-use hardware from compromising a new gear installation.
Why are Timken bearings important?
Matched Timken bearings and races provide consistent fit, load support, and durability in heavy-duty differential applications. Proper bearing quality is especially important when maintaining pinion preload and carrier alignment.
Does this kit fit every Ford Dana 60 front axle?
No. This kit is intended for Dana Super 60 front axle applications within the listed Ford Super Duty year ranges. Verify the axle model and internal dimensions before ordering.
Should a differential rebuild be handled by a professional?
Yes. Correct pinion depth, bearing preload, backlash, and gear contact pattern require specialized tools and experience. Improper setup can quickly damage the ring and pinion or new bearings.